A pulp mold tableware production line typically involves several stages to create eco-friendly tableware items from recycled paper pulp. One crucial aspect is the manufacturing process's automation and handling of products. The pulp mold tableware production machine is often utilized for transferring products in such production lines due to its precision, speed, and efficiency.
Such production lines offer increased efficiency, reduced production time, consistent quality, and improved safety by minimizing human involvement in repetitive or hazardous tasks. Different manufacturers may have variations in their production processes and specific uses. Still, the general idea is to streamline and automate the production of pulp mold tableware to optimize efficiency and quality.
Pulp Mold Tableware Production Line - Robot Transfer Product
It integrates hot pressing, trimming, and stacking into one, and it can be completed automatically and continuously without manual transfer. It greatly saves space, labor, and power consumption, improves the startup rate, product qualification rate, and product quality, and is easy to maintain.
Feature of Pulp Mold Tableware Production Line
1. Energy Saving
The product transmission system utilizes a motor-driven grid, removing the necessity for vacuum adsorption during transmission. This not only saves on energy consumption but also eliminates the reliance on vacuum machine air pressure, leading to more efficient operations.
2. Save Workshop Space
The space-saving design of each unit, with a 1.8-ton capacity and a footprint of 72 square meters, ensures optimal utilization of workshop space, allowing for efficient workflow and organization within the manufacturing environment.
3. Strong in Anti-interference Ability
The control system exhibits precise, rapid, and robust anti-interference capabilities, ensuring accurate operations while prioritizing safety measures to mitigate potential risks in the production process.
4. High-Quality Finished Product
The manufactured products boast superior quality, characterized by a high pass rate, affirming the reliability and consistency of the production process, thereby reducing waste and ensuring customer satisfaction.
5. Servo Drive System
Employing a servo drive system that utilizes real-time bus controls for the servo driver facilitates closed-loop control. This innovative system effectively addresses the drawbacks commonly associated with traditional hydraulic systems, enhancing operational efficiency and control.
6. Fast Mold Installation and Long Mold Cleaning Cycle
The system enables swift mold installation, requiring only 0.5 hours for completion, streamlining the manufacturing process. Moreover, the extended mold cleaning cycle of one month minimizes downtime, optimizing production output.
7. Easy Maintenance
Maintenance needs are minimal, simplifying upkeep requirements, and repair tasks can be performed by regular maintenance personnel without necessitating specialized expertise, reducing operational disruptions.
Basic Parameters of a Single Set of Equipment
| No. | Item | Unit | Quantity |
| 1 | Long | Meter | 12 |
| 2 | Width | Meter | 6 |
| 3 | Height | Meter | 4.5 |
| 4 | Weight | Tons | 38 |
| 5 | Pressure of hot press | Tons | 0~130 |
| 6 | Capacity/day | Kg | 1800（Different products, different ouput） |
Equipment List
| No. | Item | Quantity | Remarks |
| Mould size mm | / | 1500x850 mm | |
| 1 | Forming machine | 1 | Double-sided drum forming machine - double station |
| 2 | Servo hot press machine | 2 | Servo |
| 3 | Trimming machine | 1 | Automatic trimming |
| 4 | Six-axis robot A | 1 | From forming to hot press， |
| 5 | Six-axis robot B | 1 | From hot press to trimming, From trimmer to conveyor |
| 6 | Electrical cabinet | 1 | Control all machines |
| 7 | Conveyor | 1 | Poroduct output |
Applications of Pulp Mold Tableware Production Line
The advantages of this production line, such as energy efficiency, space-saving design, precise control, and superior product quality, make it an appealing choice for industries looking for sustainable and cost-effective packaging and product solutions.
● Fast food takeaway box and lid
● Ready meal packaging trays
● Supermarket fresh trays
● Branded food packaging
● Cup, lid
● Cup holder and carriers
Meishi is one of the high-end suppliers in the global automatic pulp molded equipment industry. Focus on providing automatic pulp molded equipment, solutions for automated pulp molding production lines and pulp molding products, serving global pulp products, pulp tableware, pulp trays, and other industries. Contact us today to learn more about how our pulp mold tableware production Line can transform your business.
